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Fluke Study: Manufacturing Skills Gap Stalls AI Maturity

Fluke reports 78% of digital obstacles are skills-related as predictive maintenance grows and firms refocus AI budgets on reliability and cybersecurity

Fluke Study: Manufacturing Skills Gap Stalls AI Maturity

TL;DR

  • Skills shortages are the biggest obstacle to manufacturers' digital maturity, accounting for 78% of all reported obstacles.
  • The gap between current workforce skills and those required is widening faster than organizations can adapt.
  • Manufacturers may need to hire 3.8 million workers by 2033, with 1.9 million roles potentially unfilled due to skills gaps.
  • Google is investing $10 million for the Manufacturing Institute (MI) to equip 40,000 manufacturing employees with AI skills.
  • 54.4% of firms are increasing training for their current workforce.
  • Adoption of predictive maintenance has nearly doubled, signaling momentum around reliability-led digital value.
  • Manufacturers are allocating 16-30% of their maintenance budgets to new technologies, shifting spending away from exploratory AI towards operational priorities.
  • Nearly half of respondents plan to advance connected reliability initiatives within the next 12 months.